Rigid
substrates
that are composed of a stack of thin layers or
laminates
are called 'laminate' substrates. There are several different materials
used for manufacturing laminate substrates. Two widely used materials
for laminate substrates are
FR4,
a traditional epoxy-based laminate,
and the more advanced and higher-performing resin-based
Bismaleimide-Triazine (BT)
from Mitsubishi Gas and Chemical.
BT resin
has become the preferred laminate material for many manufacturers
because
of its high Tg, low dielectric constant and good insulation properties.
In fact, BT is now apparently the standard substrate material for BGA's,
and is also
being used in CSP laminates. New
laminate substrates emerging in the market, such as those introduced by
Hitachi Chemical, Nelco International, and Sumitomo Bakelite are
composed of advanced epoxies or epoxy blends. These are expected
to give BT laminates some good competition that may lead to more
reductions in substrate prices.
Tape
substrates
are composed
of high-strength and high-temperature polymer material such as
polyimide.
One major advantage of tape substrates
is quite obvious: it is compliant enough to be subjected to motion while
carrying the circuits built onto them, which is useful in 'moving'
applications such as disk drives and printers. Tape substrates are
also light-weight, less costly, and better than laminate substrates in achieving fine-line and microvia
features, a fact that CSP's took advantage of in pursuit of fine-pitched
wiring. The disadvantages of tape substrates include: 1) more difficult
handling during processing; 2) warpage issues; and 3) large differences
in CTE with other materials such solder masks.
Aside
from serving as a base for IC packages, substrates are also used to
route
the chip's I/O system to the application board's interconnection
features. Thus, substrates must somehow have within themselves
metal conductors that can accomplish this routing function. These are
usually in the form of traces etched from
copper
foil that's bonded to one or more laminates of the substrate. The
copper layers of the substrate are commonly finished with a layer of
immersion
gold
over a layer of electroless
nickel.
The nickel prevents copper-solder interdiffusion while the gold inhibits
oxidation and enhances solderability.
A
laminate substrate may have several layers with metal planes or traces
that are interconnected to each other by through-hole plated
vias,
in much the same way as conventional PCB's. BT substrates often have an
even number of routing layers. In a 4-layer substrate, for instance, the
I/O routing planes are the ones at the top and bottom of the substrate,
while the inner layers are used as a ground and power plane.
Major
manufacturers
of
rigid substrates
include: ASE Material
Inc.; CMK Corporation (Nippon CMK); Compeq Manufacturing
Co., Ltd.; D. T. Circuit Technology Co., Ltd.; Eastern Co., Ltd.; Hitachi
Chemical Co., Ltd.; Japan Circuit Industrial Co., Ltd.; Kyocera
Corporation; Matsushita Electronic Components Co., Ltd.; Mitsubishi
Electric Corporation; NEC Toppan Circuit Solutions Inc.; NGK Spark Plug
Co., Ltd. (NTK); Phoenix Precision Technology Corporation; Shinko
Electric Industries Co., Ltd.; and WUS Printed Circuit Co., Ltd.
Major
manufacturers
of
tape substrates
include:
Compass Technology Co. Ltd.; Hitachi Cable, Ltd.; Mitsui Mining and
Smelting Co., Ltd.; NEC Toppan Circuit Solutions Inc.; Shindo Company,
Ltd.; Shinko Electric Industries Co., Ltd.; Sumitomo Metal Mining Co.,
Ltd; and WUS Printed Circuit Co., Ltd.
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