![]() |
|||||||||||||||||||||
|
|
|||||||||||||||||||||
| |||||||||||||||||||||
|
The 5 'S' Process: Seiri, Seiton, Seiso, Seiketsu, Shitsuke (Page 1 of 2)
The
5S Process,
or simply "5S",
is a structured program to systematically achieve total organization,
cleanliness, and standardization in the workplace. A well-organized
workplace results in a safer, more efficient, and more productive
operation. It boosts the morale of the workers, promoting a sense
of pride in their work and ownership of their
responsibilities.
"5S" was
invented in Japan, and stands for five (5) Japanese words that start
with the letter 'S': Seiri, Seiton, Seiso, Seiketsu, and Shitsuke.
Table 1 shows what these individual words mean.
Table 1.
5S Definitions
Japanese Term
English Equivalent
Meaning in Japanese Context
Seiri
Tidiness
Throw away all rubbish and
unrelated materials in the workplace
Seiton
Orderliness
Set everything in proper place
for quick retrieval and storage
Seiso
Cleanliness
Clean the workplace; everyone
should be a janitor
Seiketsu
Standardization
Standardize the way of
maintaining cleanliness
Shitsuke
Discipline
Practice 'Five S' daily - make
it a way of life; this also means 'commitment'
Seiri
The
first step of the "5S" process, seiri, refers to the act of throwing away
all unwanted, unnecessary, and unrelated materials in the workplace.
People involved in Seiri must not feel sorry about having to throw away
things. The idea is to ensure that everything left in the workplace is
related to work. Even the number of necessary items in the workplace
must be kept to its absolute minimum. Because of seiri, simplification
of tasks, effective use of space, and careful purchase of items follow.
Seiton
Seiton, or orderliness, is
all about efficiency. This step consists of putting everything in
an assigned place so that it can be accessed or retrieved quickly, as
well as returned in that same place quickly. If everyone has quick
access to an item or materials, work flow becomes efficient, and the
worker becomes productive. The correct place, position, or holder
for every tool, item, or material must be chosen carefully in relation
to how the work will be performed and who will use them. Every
single item must be allocated its own place for safekeeping, and each
location must be labeled for easy identification of what it's for.
<Proceed to Page 2 - Seiso, Seiketsu, Shitsuke>
See Also:
TPM; TQM; Kaizen; 6-Sigma; Poka-Yoke
Copyright
© 2003-2004
SiliconFarEast.com.
All Rights Reserved. |